Production Process

From raw materials to finished excellence - our comprehensive manufacturing workflow

Our 9-Step Manufacturing Process

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Yarn Sourcing

Premium yarn imported from China and local acrylic 2/30 & 2/32 specifications sourced from certified suppliers.

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Design Development

Collaborative design process with clients, pattern creation, and technical specifications finalization.

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Yarn Preparation

Yarn winding and waxing processes to ensure optimal performance during the knitting phase.

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Knitting

Advanced knitting using STOLL German and CIXING Chinese machinery for precision and consistency.

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Steam Pressing

Professional steam pressing to set fabric dimensions and prepare for cutting operations.

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Cutting

Precision cutting following approved patterns and specifications with minimal waste generation.

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Stitching

Expert stitching operations using industrial-grade equipment for durability and professional finish.

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Linking

Specialized linking processes for seamless garment assembly and enhanced durability.

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Packing & Delivery

Quality inspection, professional packing, and timely delivery to meet client specifications and deadlines.

Quality Control Throughout Production

Inspection Checkpoints

  • Incoming Materials: Yarn quality verification and specification compliance
  • Knitting Stage: Fabric tension, gauge, and pattern accuracy checks
  • Processing: Steam pressing quality and dimensional stability
  • Assembly: Stitching quality, seam strength, and alignment verification
  • Final Inspection: Complete quality audit before packaging

Production Standards

Quality Control Process

Our rigorous quality control system ensures every product meets international export standards. Each step includes documented checkpoints and approval processes.

Quality Details

Production Specifications

Technical Capabilities

Gauge Range:
Multiple gauge options
Yarn Count:
2/30, 2/32 & custom
Fabric Weight:
Various GSM available
Width Options:
Standard & custom widths

Note: Detailed specifications available upon inquiry

Order Processing

Order Confirmation

Specifications review and production planning

Material Preparation

Yarn sourcing and quality verification

Production & QC

Manufacturing with continuous quality monitoring

Delivery

Final inspection, packing, and shipment

Production Timelines:
Standard Export Orders: 45-60 days (if imported yarn required)
Local Yarn Orders: 2-4 weeks
Rapid Samples: ~7 working days